PLASTICS
High Strength Joining Of Thermoplastics
Herrmann Ultrasonics provides highly advanced technologies and a variety of patented solutions for the ultrasonic joining of thermoplastic parts.
How Does Ultrasonic Welding Work?
The ultrasonic welding process uses high frequency mechanical sound waves (ultrasonics) to create molecular heat between thermoplastic materials. These high frequency acoustic vibrations are transmitted through thermoplastic material by a sonotrode. Typically two parts are located and supported in a fixture beneath the sonotrode. The sonotrode extends and applies a clamping force (pneumatic) to the parts. Localized frictional heat is generated at the joint area (energy directors) creating a molecular bond between the two parts. Typical operating frequencies are: 20 kHz, 30 kHz and 35 kHz. For more information about the function of plastic welders please see "Fundamentals of Ultrasonics".
Advantages And Benefits Of The Plastic Welding Process
Using ultrasonic plastic welding, no adhesives, screws, connective bolts or soldering materials are necessary. The possibilities for ultrasonic applications are broad. The process is very fast (less than one second) and can be automated very easily. The machines can be installed anywhere since no exhaust or heat has to be removed and therefore no ventilation system is required. The applied heat occures only in the joining area, avoiding any temperature changes or surface damage to the plastic parts. The joints are repeatable, clean and precise.
Why Herrmann Ultrasonics Should Be Your Partner For Welding Applications
With almost 50 years of experience in the field of ultrasonics, Herrmann Ultrasonics offers the best possible solution for your plastic welding application. This includes R&D, plastic part design for the joint area, test welding, equipment recommendations, weld process optimization, set up, training and on going support. As a recognized technology leader in ultrasonic welding, we hold numerous patents and advancements in high power ultrasonic equipment and control. To review our complete line of equipment please see Series and Ultraline.
Possibilities For Ultrasonic Plastic Applications
The use of ultrasonics for welding is applicable to small and large plastic parts. For example, products in the electronics & communications, household appliances & toys, medical and laboratory devices and automotive components industries can benefit from the utilization of ultrasonics in a production and laboratory environment.
In our modern application laboratories we can evaluate your products and demonstrate our capabilities. Please provide us with your requirements inquiery so that we can discuss it with you in greater details.
PLASTICS Welding Systems
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