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Consulting

Frank Weber and team

+49 7248 79-8181
E-Mail
Frank Weber

Evan Schott and team

+1 630 423-6642
E-Mail
Evan Schott

Michael Leipold and team

+49 7248 79-1742
E-Mail
Michael Leipold

Frank Weber and team

+49 7248 79-8181
E-Mail
Frank Weber

Sohei Fukai and team

+81 4 7199-8975
E-Mail
Sohei Fukai

Frank Weber and team

+49 7248 79-8181
E-Mail
Frank Weber

Frank Weber and team

+49 7248 79-8181
E-Mail
Frank Weber

Frank Weber and team

+49 7248 79-8181
E-Mail
Frank Weber

Ultrasonic-seminars

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With simple connectivity, intelligent user interfaces, and full access from the master computer of the production line, the MICROBOND Control ensures straightforward integration into existing and new machine designs. The optional integration modules combine the ultrasonic components with the rotary anvil to form a robust and ergonomic unit.

Process visualization

Graphical display of the time-related curves for all relevant process variables, such as power, position, force, amplitude, and frequency is used for documentation of the continuous course of the weld and therefore enables easy process assessment – the basis for fast and targeted process optimization.

  • Visualization of the continuous weld process
  • Configurable graph records

Process-oriented user guidance

The process-oriented user guidance provides intuitive navigation through the weld process. Task-oriented menu contents ensure excellent operability from setup to process monitoring.

  • Optimum ease of operation and process-oriented navigation
  • Consistent menu navigation, available in more than twelve user languages valid worldwide

Real time quality control

For monitoring of the weld process all process variables are continuously displayed and assessed. Establishment of customized process limits enables early detection of incorrect deviations and prevents production of unnecessary rejects.

  • Real time process visualization with warning and limit functions
  • On-line connection via fieldbus for fast process interference and access to all relevant process parameters

System safety

In order to ensure safety of man and machine, the MICROBOND system is equipped with a number of safety features that help rule out potential safety hazards and prevent accidents. Tools and machinery are reliably protected.

Protection from personal damage

  • The MICROBOND system with its safety CPU is integrated into the safety circuit of the overall system
  • For travel movements of the system in setup mode, release is required by pressing the key switch and acknowledge button

Protection from damage of tools

  • The metal contact detection unit and the overtravel protection prevent tool contact between the sonotrode and the rotary anvil
  • Permanent monitoring of the maximum permissible force and power values protects the MICROBOND module from mechanical overload

A fair comparison

Compared to conventional bonding methods, ultrasonic welding using the MICROBOND technology provides an extremely efficient and economical option of bonding materials with each other. For selection of the best suitable joining process, investment costs must not be the sole and decisive factor. A holistic approach includes various viewing angles.


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MICROBOND CSI SYSTEMS

Product portfolio for controlled and complex processes with high speeds and large operating widths.

MICROBOND RS SYSTEME

For controlled and complex processes with high speeds, soft welding for small to medium operating widths.

Ultrasonic training

The basic seminar provides knowledge on functional principles and first experience with lab tests. The expert seminar builds on that and provides information on parameter definition and controller technology.