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Marc Glabisch and team

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Marc Glabisch

Markus Haas and team

+49 7248 79-8282
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Markus Haas

Ultrasonic-seminars 2018

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An intelligent solution for integrating reliable technology from the series machinery range one-to-one into automated production systems, without compromising on the usual ease of operation. Control units and electrical cabinets are individually mounted according to customer requirements. Knowledge and parameters gained from series machines can be directly adopted into automation. The HiQ MODULAR concept can be supplemented with suitable accessories and options as required.


HiQ DIALOG MODULAR SpeedControl

The drive concept HMC of the ultrasonic welding system HiQ DIALOG MODULAR, patented by Herrmann, allows fast engagement movements of the sonotrodes and gentle contact with the component. This reduces unnecessary non-production time and protects sensitive weld seals of the plastic parts to be joined when the sonotrodes are put in position. Any start point can also be programmed and optimally adapted to the size of the plastic part.  

  • Weld process control: DIALOG control
  • Process-oriented user guidance
  • SpeedControl: freely programmable servo-pneumatic drive system HMC
  • Ethernet and USB high-speed interfaces
  • Process visualization with graphical analysis

The latest generation of weld process software proves the innovativeness of Herrmann Ultraschall. DIALOG G4 stands for superlative software for the control and operation of the weld process, machine equipment, and up to six customized auxiliary functions. The intelligent process control reduces the reject rate, thus increasing efficiency.

  • Five basic operating modes
  • Two additional expert operating modes
  • Process visualization
  • Additional software packages
HiQ DIALOG MODULAR 20 kHz 35 kHz
Generator power [W] 2400 / 4800 / 6200 1200
Weld force min./max.* [N] *at 8 bar 30 / 2490 10 / 650
Stroke [mm] 150 100
Outside dimensions (W x H* x D) [mm] *at max. height adjustment 378 / 1702 / 510 378 / 1702 / 510
Throat depth to center of sonotrode [mm] 260 260
Height adjustment [mm] 430 430
Operating device 15" Touchscreen color 15" Touchscreen color
Operating modes 7 7
Application memories 1000 1000
Number of saved welds (weld data) 300 pro Memory 300 pro Memory
Control of auxiliary functions (optional) max. 6 max. 6

HiQ VARIO MODULAR PropControl

The HiQ VARIO MODULAR product line allows application-oriented configuration. 3 weld frequencies, generator powers from 900 W to 6,200 W and a very wide range of strokes are possible. Demand-oriented weld force ranges can be chosen, activated, and controlled with the reliable proportional valve technology of Herrmann Ultraschall. Graphical displays of the joining curve assist the user in finding parameters and quality recording during production.

 

  • Weld process controller: VARIO control
  • Weld process visualization
  • PropControl: Proportional valve technology
  • Precision  distance measurement
  • Modular integration capability

The weld process software of the VARIO series underlines the quality standards of the plastics industry. The graphical display of the joining curve supports the users in the finding of parameters and recording of quality during production. The unicode compatibility of the control panel allows menu navigation in 14 languages.

  • Five operating modes
  • Process visualization
  • Process-oriented user guidance
  • Additional software packages
  • Weld force switch-over
HiQ VARIO MODULAR 20 kHz 30 kHz 35 kHz
Generator power [W] 2400 / 4800 / 6200 1800 1200
Weld force min./max.* [N] *at 8 bar 30 / 2490 30 / 1500 10/650
Stroke [mm] 25 / 50 / 100 / 125 25 / 50 / 100 25 / 50 / 100
Outside dimensions (W x H* x D) [mm] *at max. height adjustment 378 / 1702 / 510 378 / 1702 / 510 378 / 1702 / 510
Throat depth to center of sonotrode [mm] 260 260  
Height adjustment [mm] 430 430 430
Operating device 8,4" Touchscreen color 8,4" Touchscreen color 8,4" Touchscreen color
Operating modes 5 5 5
Application memories 32 32 32
Number of saved welds (weld data) 100 pro Memory 100 pro Memory 100 pro Memory
Control of auxiliary functions (optional) max. 4 max. 4 max. 4

HiQ LOGIC MODULAR PropControl

With the HiQ LOGIC MODULAR, the focus is on easy operability. A reliable and robust system structure for use in automation systems plays just as important a role as the required accuracy and quality. In this context, the use of position measurement and proportional valve technology, i.e. characteristic features of this ultrasonic welder, is indispensable. Simple parameterization and control of the weld process is reliably carried out via a touch screen operating device.

 

  • Solid, rigid column design
  • Process-oriented controller: LOGIC control
  • PropControl: proportional valve technology
  • Integrated position measuring system
  • Simple user interface

LOGIC control – the entry-level class with unicode-compatible touch panel. Password protection and part counters also come as standard. A clearly laid out 5.7” touch screen allows simple parameterization and control of the weld process.

  • 5 operating modes
  • Operating device 5.7” touch screen monochrome
  • 16 application memories
  • 50 saved welds per memory
HiQ LOGIC MODULAR 20 kHz 35 kHz
Generator power [W] 1600 / 2400 / 4800 / 6200 1200
Weld force min./max.* [N] *at 8 bar 70 / 2350 20 / 590
Stroke [mm] 25 / 50 / 100 25 / 50 / 100
Outside dimensions (W x H* x D) [mm] *at max. height adjustment 378 / 1702 / 510 378 / 1702 / 510
Throat depth to center of sonotrode [mm] 260 260
Height adjustment [mm] 430 430
Operating device 5,7"-Touchscreen monochrome 5,7"-Touchscreen monochrome
Operating modes 5 5
Application memories 50 pro Memory 50 pro Memory
Number of saved welds (weld data) max. 2 max. 2

HiQ SOLID MODULAR PropControl

The reliable standards of Herrmann Ultraschall are features of HiQ SOLID MODULAR. The digital high-performance generators used in the SOLID product line possess an integrated weld process controller with which the entire weld process can be controlled. The proportional valve technology is also part of the basic equipment. Mechanically, the product is equipped with precision guiding rails and reliable drive components - the basis for quality and  repeatable welds. There are two product types available for selection: HiQ SOLID STE MODULAR and HiQ SOLID SDM MODULAR with position measuring system.

 

  • Robust column construction
  • Integrated control technology: SOLID control
  • PropControl: proportional valve technology
  • Position measuring system in HiQ SOLID SDM MODULAR variant
  • Interfaces for system communication

Ultrasonic welding is reduced to the essentials with SOLID control. The SOLID control STE is the basic model with the three weld modes time, power and energy. The SOLID control SDM is additionally equipped with the distance and depth operating modes

  • 3 operating modes: time, power, energy in the controller SOLID control STE
  • Plus 2 operating modes: distance and depth in SOLID control SDM
  • Operation via keypad with unicode-compatible matrix display
  • 8 application memories
HiQ SOLID MODULAR HiQ SDM 20 kHz HiQ SDM 35 kHz HiQ STE 20 kHz HiQ STE 35 kHz
Generator power [W] 900 / 1600 / 2400 / 4800 / 6200 1200 900 / 1600 / 2400 / 4800 / 6200 1200
Weld force min./max.* [N] *at 8 bar 70 / 2350 30 / 590 70 / 2350 30 / 590
Stroke [mm] 50 / 100 50 / 100 50 / 100 50 / 100
Outside dimensions (W x H* x D) [mm] *at max. height adjustment 378 / 1702 / 510 378 / 1702 / 510 378 / 1702 / 510 378 / 1702 / 510
Throat depth to center of sonotrode [mm] 260 260 260 260
Height adjustment [mm] 430 430 430 430
Operating device 128 x 64 Matrix Monochrome 128 x 64 Matrix Monochrome 128 x 64 Matrix Monochrome 128 x 64 Matrix Monochrome
Operating modes 5 5 3 3
Application memories 8 8 8 8

Individual system additions

  • Individual equipment design
  • The latest sensor and camera technology
  • Adjustment and assembly system
  • Mounting solutions for operating monitor
  • Additional software packages for quality assurance
  • Auxiliary tools
  • Function modules such as film indexer
  • Fieldbus interface
  • ULTRACARE spare parts packages

Download

HiQ Series
HiQ Series
DIALOG
DIALOG
VARIO
VARIO
ULTRASCHALL GRUNDLAGEN KUNSTSTOFFE
ULTRASCHALL GRUNDLAGEN KUNSTSTOFFE

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