Ultrasonic welders in the HiQ series
This product line offers the right ultrasonic plastic welding machines for your application, your market, and your budget.
- 20, 30, and 35 kHz operating frequency
- 900 – 6200 W generator power
- 10 – 2490 N weld force
The HiQ DIALOG ultrasonic welders feature the HMC pneumatic drive system. The servo-pneumatic drive patented by Herrmann Ultraschall combines the benefits of pneumatics with the dynamics of an electric drive and allows the choice of any desired start points for the weld process.The SoftTouch mode helps spare sensitive weld joints of the plastic parts to be joined during the attaching of the sonotrode. The process-oriented operator guidance ensures high usability. Ethernet, USB high-speed, and printer port come as standard.
- Intuitive weld process control: DIALOG control
- SpeedControl: freely programmable servo-pneumatic drive system HMC
- Flexible force profiling: up to 3 programmable weld forces + hold force possible
- Highly precise incremental path measurement
- Quality monitoring with graphic analysis
The latest generation of weld process software proves the innovative energy of Herrmann Ultraschall.The name DIALOG G4 is a byword for superlative software for control and operation of the weld process, the machine equipment, and up to six customized auxiliary functions.The intelligent process control reduces the reject rate and thus increases efficiency.
- Five basic operating modes
- Two more expert operating modes
- Process visualization
- Additional software packages
| HiQ DIALOG | 20 kHz | 35 kHz |
|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 30 / 2490 | 10 / 650 |
| Stroke [mm] | 150 | 100 |
| Outside dimensions [W x H* x D] [mm] *at max. height adjustment | 723 / 1533 / 707 | 723 / 1533 / 707 |
| Throat depth to center of sonotrode [mm] | 260 | 260 |
| Height adjustment [mm] | 430 | 430 |
| Operating device | 15" touch screen color | 15" touch screen color |
| Operating modes | 7 | 7 |
| Application memories | 1000 | 1000 |
| Number of saved welds (weld data) | 300 per memory | 300 per memory |
| Control of auxiliary functions (optional) | max. 6 | max. 6 |
The HiQ VARIO product line can be configured to suit the needs of your user. A large number of pneumatic drive modules with various strokes and cylinder diameters are available, always including the reliable proportional valve technology by Herrmann. Generators are also available in 3 different frequencies and several power ratings of up to 6200 W. The graphical display of the joining curve supports the user in finding parameters and establishing quality recordings during production.
- Heavy-duty weld process controller: VARIO control
- Graphic recording of the weld process
- Proportional valve technology
- Precision path measurement system
- Versatile customization
The weld process software of the VARIO series emphasizes the quality requirements in the plastics industry. The graphical display of the joining curve supports the users in finding parameters and establishing quality recordings during production. The unicode compatibility of the control panel allows for menu navigation in 14 languages.
- Five operating modes
- Process visualization
- Process-oriented user guidance
- Additional software packages
- Weld force switch-over
| HiQ VARIO | 20 kHz | 30 kHz | 35 kHz |
|---|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1800 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 30 / 2490 | 30 / 1500 | 10/650 |
| Stroke [mm] | 25 / 50 / 100 / 125 | 25 / 50 / 100 | 25 / 50 / 100 |
| Outside dimensions [W x H* x D] [mm] *at max. height adjustment | 678 / 1533 / 707 | 678 / 1533 / 707 | 678 / 1533 / 707 |
| Throat depth to center of sonotrode [mm] | 260 | 260 | |
| Height adjustment [mm] | 430 | 430 | 430 |
| Operating device | 8,4" touch screen color | 8,4" touch screen color | 8,4" touch screen color |
| Operating modes | 5 | 5 | 5 |
| Application memories | 32 | 32 | 32 |
| Number of saved welds (weld data) | 100 per memory | 100 per memory | 100 per memory |
| Control of auxiliary functions (optional) | max. 4 | max. 4 | max. 4 |
Robustness, accuracy, and simplicity are the attributes that make this ultrasonic welder stand out. The entry-level models already include a position measuring system and proportional valve technology as basic equipment. Moreover, password protection and part counter are standard. A clearly set out 5.7” touch screen allows simple parameterization and control of the weld process. Precision guiding rails and reliable drive components ensure reproducible welds.
- Solid and rigid machine assembly
- Process-oriented controller: LOGIC control
- PropControl: Proportional valve technology
- Reliable position measuring system
- Operation via unicode-compatible touch panel
LOGIC control – entry-level with Unicode-compatible touch panel. Moreover, password protection and part counter are standard. A clearly structured 5.7” touch screen ensures easy parameterization and control of the weld process.
- 5 operating modes
- 5.7” touch screen monochrome operating device
- 16 application memories
- 50 saved welds per memory
| HiQ LOGIC | 20 kHz | 35 kHz |
|---|---|---|
| Generator power [W] | 1600 / 2400 / 4800 / 6200 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 70 / 2350 | 20 / 590 |
| Stroke [mm] | 25 / 50 / 100 | 25 / 50 / 100 |
| Outside dimensions [W x H* x D] [mm] *at max. height adjustment | 638 / 1533 / 754 | 638 / 1533 / 754 |
| Throat depth to center of sonotrode [mm] | 260 | 260 |
| Height adjustment [mm] | 430 | 430 |
| Operating device | 5,7" touch screen monochrome | 5,7" touch screen monochrome |
| Operating modes | 5 | 5 |
| Application memories | 50 per memory | 50 per memory |
| Control of auxiliary functions (optional) | max. 2 | max. 2 |
Simplicity without having to abandon the proved Herrmann Ultraschall standards - this is characteristic of this machine type. Proportional valve technology and digital high-performance generators are part of the basic equipment. A solid machine design with precision guiding rails and proven drive components are the foundation for quality and reproducible welds. Depending on the applications to be solved, Herrmann offers a choice of two machine types: HiQ SOLID STE and HiQ SOLID SDM with position measuring system.
- Solid and rigid machine assembly
- Process-oriented controller: SOLID control
- PropControl: Proportional valve technology
- Reliable position measuring system (HiQ SOLID SDM)
- USB interface for data exchange
With the SOLID control, the ultrasonic weld is reduced to the essentials. The SOLID control STE is the basic model with the three weld modes time, power, and energy. The SOLID control SDM is also equipped with the additional operating modes distance and depth.
- 3 operating modes: Time, power, and energy, with the controller SOLID control STE
- Plus 2 operating modes: Distance and depth in controller SOLID control SDM
- Operation via keypad with Unicode-compatible matrix display
- 8 application memories
| HiQ SOLID | HiQ SDM 20 kHz | HiQ SDM 35 kHz | HiQ STE 20 kHz | HiQ STE 35 kHz |
|---|---|---|---|---|
| Generator power [W] | 900 / 1600 / 2400 / 4800 / 6200 | 1200 | 900 / 1600 / 2400 / 4800 / 6200 | 1200 |
| Weld force min./max.* [N] *at 8 bar | 70 / 2350 | 30 / 590 | 70 / 2350 30 / 590 | |
| Stroke [mm] | 50 / 100 | 50 / 100 | 50 / 100 | 50 / 100 |
| Outside dimensions [W x H* x D] [mm] *at max. height adjustment | 642 / 1533 / 754 | 642 / 1533 / 754 | 642 / 1533 / 754 | 642 / 1533 / 754 |
| Throat depth to center of sonotrode [mm] | 260 | 260 | 260 | 260 |
| Height adjustment [mm] | 430 | 430 | 430 | 430 |
| Operating device | 128 x 64 matrix, monochrome | 128 x 64 matrix, monochrome | 128 x 64 matrix, monochrome | 128 x 64 matrix, monochrome |
| Operating modes | 5 | 5 | 3 | 3 |
| Application memories | 8 | 8 | 8 | 8 |
Customer requirements have priority in the development of all ultrasonic welding machines of the HiQ series. The machine series HiQ with the standard machines DIALOG, VARIO, LOGIC, and SOLID allows for complex joining methods, is user-friendly, and provides for easy handling. Thanks to the intelligent handling of power and a range of variants in the machine area and the software, weld applications can be configured even more individually. Further individual additions to the machines and systems are possible due to a wide range of accessories and options.
Customized machine supplements
- Individual equipment design
- State-of-the-art sensor and camera technology
- Intelligent tool change management
- Function and signal elements
- Additional software packages for quality assurance
- Auxiliary tools
- Functional assemblies, such as film indexer or cutting modules
- Integration of systems provided by customers
- Electrical adjustments and interfaces
- ULTRACARE spare parts packages
![[Translate to USA - Englisch:]](/fileadmin/_processed_/e/1/csm_logo-Fakuma_e79dd9e902.png "[Translate to USA - Englisch:]"){kind=logo}
