Automated Ultrasonic Welding

The demand of the production industry for complex and efficient automatic systems is constantly increasing. Herrmann Ultrasonics therefore offers a wide range of solutions for integration of ultrasonic systems and components.

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The concept of automation covers different fields of application for ultrasonic technology: automated ultrasonic welding systems integrated into production lines, individual components used in custom applications, and flexibility of use in countless robotic systems.

All of these areas have one thing in common: their high requirements for reliability of ultrasonic technology in continuous daily operation.

Application Engineering

Successful ultrasonic solutions

Industrial Automation

Ultrasonic welding processes often need to be integrated into complex automation lines as individual production steps. Self-contained systems with separate weld process controllers are used for this purpose.

In this way even the most complex types of weld applications can be integrated and implemented in automation processes in a reproducible manner. Automatic plastic welding machines by Herrmann Ultraschall ensure easy start-up.

  • Easy system integration
  • High precision
  • Weld process control

Multihead components

For builders of customized automatic welding machines, specially designed ultrasonic generators and converters are available for selection. In this context we specifically adapt to and try to meet our customers’ requirements to ensure maximum utilization of the work space. The actuators from the COMPACTLINE product line, complete the product range for multi-head weld applications.

  • Robust components
  • Modular system
  • Adapt to meet customer requirements

Flexible robot cells

Despite the continuous activity that ultrasonic welding robots endure, excellent reproducibility of weld results is required. The consistency of robotics starts with reliable ultrasonic welding automation equipment.

  • Permanent reliability
  • Cycle-time optimization by PreLoaded
  • High degree of production flexibility


Automated Welding Machines From Herrmann Ultrasonics

Depending on your specific power and production needs, we offer different models with various integration capabilities, including:

If you are still curious about the right system for your automation needs, contact us so we can help outfit your processes with the most ideal solution.

Ultrasonic welding and Collaborative robot - safe connections for lawn mower engine bonnets


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We work with you to develop customized solutions which correspond to your demands precisely. As experts in our field, we develop applications which make your project a success. Here, we rely on long-standing technology partnerships and the results from over 40 high-tech laboratories around the world.
We offer a premium product portfolio with the highest quality standards – Made in Germany. We stand for top weld results, professional integration and durability of all ultrasonic components and modules for an economical overall solution.
We guarantee reliability, safety and a quick on-site service as part of our concept, and immediate support in over 20 countries. For you, this means quick help when you really need it – at any time and in your local language.
A simple route to more sustainability: not a problem with our efficient ultrasonic technology! The ability to do without joining materials and the low energy consumption mean that your production process will automatically become more sustainable. Reliable bonding will also reduce your rejects and prevent you from generating unnecessary waste.
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